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Difference Between Sag Mill vs Ball Mill - mech4study 12/10/2017 SAG mill make use of steel balls included with some large and hard rocks for grinding These mills utilize the balls in making the large fragments of materials broken into pieces The ball charge of a SAG mill is about 9% to 20% This process takes place inside the large rotating

Get PriceThe effect of increasing the feed size was found to be dependent upon the mode of mill operation ie AG or SAG, with AG mill throughput increasing as the feed F80 was increased. The opposite was ...

Get PriceSAG mill ball charge determination and its influence on mill drive requirements ... power draw and total mill charge weight are known. This information can then be used to develop a ball addition program to maintain optimum operating conditions, and to present to the mill operator a graphical description of the effect of the composition of the mill contents on the mill drive system and motor ...

Get Price@article{osti_969329, title = {Online SAG Mill Pluse Measurement and Optimization}, author = {Rajamani, Raj and Delgadillo, Jose and Duriseti, Vishal}, abstractNote = {The grinding efficiency of semi autogenous milling or ball milling depends on the tumbling motion of the total charge within the mill. Utilization of this tumbling motion for efficient breakage of particles depends on the ...

Get PriceSAG mills are autogenous mills that also use grinding balls like a ball mill. A SAG mill is usually a primary or first stage grinder. SAG mills use a ball charge of 8 to 21%. The largest SAG mill is 42' (12.8m) in diameter, powered by a 28 MW (38,000 HP) motor. A SAG mill with a 44' (13.4m) diameter and a power of 35 MW (47,000 HP) has been designed. Attrition between grinding balls and ore ...

Get Price25.10.2017· The following are factors that have been investigated and applied in conventional ball milling in order to maximize grinding efficiency: a) Mill Geometry and Speed – Bond (1954) observed grinding efficiency to be a function of ball mill diameter, and established empirical relationships for recommended media size and mill speed that take this factor into account. As well, mills with different ...

Get PriceDepending on the mill size the SAG mills draws between 2 MW and 17 MW. The product from the SAG mill is further reduced in size using pebble crushers and ball mills. Hence, typical gold or copper ore requires between 2.0 and 7.5 kWh per ton of energy to reduce the particle size. Considering a typical mining operation processes 10,000 to 100,000 tons per day the energy expenditure in grinding ...

Get PriceA charge with a increased trajectory does less work and more damage as grinding balls are flung against the opposite side of the shell instead of falling down on top of the central mass. 2. Mill critical speed is reached when a particle centrifuges - hangs on to the shell and does not fall. 3. Particle trajectory is independent of mill diameter and therefore optimum % of critical speed is ...

Get PriceConcentrator SAG Mill Ali Kamali Moaveni1, Mohammad Noaparast2*and Bahram Rezai3 ... mill performance. Therein, load density and ball filling percentage in semi-autogenous mill and its effect on the mills power draw is of great value. There exist several ways to calculating ball filling such as drawing out whole internal mill load, taking photographs from load surface and distributing load ...

Get PriceThe basic parameters used in ball mill design (power calculations), rod mill or any tumbling mill sizing are; material to be ground, characteristics, Bond Work Index, bulk density, specific density, desired mill tonnage capacity DTPH, operating % solids or pulp density, feed size as F80 and maximum 'chunk size', product size as P80 and maximum and finally the type of circuit open/closed ...

Get Priceperformance (throughput or specific energy) of an AG/SAG closed circuit can be improved with the optimized utilization of its recycle pebble crusher. While the present work is based on simulation and analysis of plant data, full-scale tests and further model development are needed as part of a future study. Keywords: Dynamic modeling, AG/SAG mill, Cone crusher, Pebble crushing, Fundamental ...

Get Pricee ects of mill size and charged particle size on the energy in grinding using DEM modeling and drew many interesting conclusions [22]. Studying tumbling mills (e.g., ball mills and SAG mills) using DEM has attracted many researchers' interests as reviewed by Weerasekara et al. [23] in the ﬁelds of charge motion and power draw, e ects of grinding media shape, breakage of particles, and so ...

Get PriceDifference Between Sag Mill vs Ball Mill - mech4study 12/10/2017 SAG mill make use of steel balls included with some large and hard rocks for grinding These mills utilize the balls in making the large fragments of materials broken into pieces The ball charge of a SAG mill is about 9% to 20% This process takes place inside the large rotating

Get PriceA ball mill is a type of grinder used to grind or blend materials for use in mineral dressing processes, paints, pyrotechnics, ceramics, and selective laser sintering. It works on the principle of impact and attrition: size reduction is done by impact as the balls drop from near the top of the shell. A ball mill consists of a hollow cylindrical shell rotating about its axis. The axis of the ...

Get Pricebetween the balls in the mill, is known and we are then able to calculate the factor 'volume pulp/volume voids between the balls'. Repeatability The repeatability of the pilot plant was investigated in the past with 2 repeat test runs with the ∅0.82 x 1 m grate discharge mill in open circuit with a charge in equilibrium with a ∅60 mm ball top-up and a 32.4% ball filling degree. The ...

Get PriceA ball mill is a type of grinder used to grind or blend materials for use in mineral dressing processes, paints, pyrotechnics, ceramics, and selective laser sintering. It works on the principle of impact and attrition: size reduction is done by impact as the balls drop from near the top of the shell. A ball mill consists of a hollow cylindrical shell rotating about its axis. The axis of the ...

Get PriceEffect Of Ball Mill Parameters On Performance. The Effect Of Ball Mill Operating Parameters. A parameter (andrews and mika 1976, peterson and herbst 1985, choi 1986).a n.with the existing size reduction models, much work has been done_in studying the effect of operating parameters such as mill speed and ball loading on model parameters.

Get PriceGrinding elements in ball mills travel at different velocities. Therefore, collision force, direction and kinetic energy between two or more elements vary greatly within the ball charge. Frictional wear or rubbing forces act on the particles, as well as collision energy.

Get Priceperformance (throughput or specific energy) of an AG/SAG closed circuit can be improved with the optimized utilization of its recycle pebble crusher. While the present work is based on simulation and analysis of plant data, full-scale tests and further model development are needed as part of a future study. Keywords: Dynamic modeling, AG/SAG mill, Cone crusher, Pebble crushing, Fundamental ...

Get PriceSag Mill Ring Gear Failure Grinding Mill China. Mill sag mechanical failure SAG is an acronym for semi autogenous grinding SAG mills are autogenous mills that also use grinding balls like a ball mill A SAG mill is usually a primary or first stage grinder SAG mills use a ball charge of 8 to 21 The largest SAG mill is 42 12 8m in Gearless mill ...

Get Priceeffects of grinding media shapes on ball mill performance Know More . The spherical balls change shape through breakage and wear. Though this is universal in milling, its contribution and effect on milling kinetics, load behaviour and... MEASURING THE EFFICIENCY OF THE TUMBLING MILL AS Know More. Since the specific energy for the case of ball mill circuit is affected by the AG/SAG mill .

Get Pricemills. DEM helps to understand charge motion in SAG mills for given liner designs and lifters, ball and rock properties and mill operating conditions. Based on the success of the 2-D model of the ...

Get PriceWhat is the effect of low ball % full on grinding efficiency?One of our clients is thinking of the future and has bought a ball mill that will be the right size someday, but is very large now.I know what happens to mill power from adjustments to % critical speed and % balls charge. What I don't know

Get PriceSagmilling is home to a collection of both free and subscription-based calculation tools to aid metallurgical process engineers perform comminution calculations. Grinding circuit design tools, including for SAG mill-ball mill circuits, and geometallurgy energy models are available to subscribers.

Get PriceDepending on the mill size the SAG mills draws between 2 MW and 17 MW. The product from the SAG mill is further reduced in size using pebble crushers and ball mills. Hence, typical gold or copper ore requires between 2.0 and 7.5 kWh per ton of energy to reduce the particle size. Considering a typical mining operation processes 10,000 to 100,000 tons per day the energy expenditure in grinding ...

Get PriceThe performance of ball mills is very sensitive to the volumetric mill filling which influences grinding media wear rates, throughput, power draw, and product grind size. A pilot plant investigation with an overflow mill discharge has been conducted. For a given throughput, it seems that the pool size has a major influence on the product grind.

Get PriceSAG mills are autogenous mills that also use grinding balls like a ball mill. A SAG mill is usually a primary or first stage grinder. SAG mills use a ball charge of 8 to 21%. The largest SAG mill is 42' (12.8m) in diameter, powered by a 28 MW (38,000 HP) motor. A SAG mill with a 44' (13.4m) diameter and a power of 35 MW (47,000 HP) has been designed. Attrition between grinding balls and ore ...

Get PriceChoosing a SAG Mill To Achieve Design Performance John Starkey1, Principal Consulting Engineer Sami Hindstrom2, Manager, Grinding Travis Orser2, Project Manager, Grinding 1 Starkey & Associates Grinding Design and Process Engineering 336 – 268 Lakeshore Rd. E. Oakville, Ontario L6J 7S4 PH: (905) 465-7512 Fax (905) 844-5297 E-mail: [email protected] 2 Outokumpu Technology .

Get Priceinside the mill and it is composed of balls, ore and water. The ball charge is a function of the bulk fraction of the SAG mill volume (Jb) occupied by balls; the ore retained in the mill is the result of the volumetric ﬁlling which depends on the ore size distribution (spe-cially the % +600 and the % 600 +100), on the rotational speed (N/Nc)

Get PriceSagmilling is home to a collection of both free and subscription-based calculation tools to aid metallurgical process engineers perform comminution calculations. Grinding circuit design tools, including for SAG mill-ball mill circuits, and geometallurgy energy models are available to subscribers.

Get Price