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Cast iron begins its life as pig iron, which is remelted and often combined with large amounts of scrap iron and sometimes with steel. Contaminants are removed from the melted pig iron, and the iron, once melted, is then cast. Casting is the process of pouring the iron into a mold thus giving it a shape. Molds and pouring methods divide this process up. Molds can be made as expendable molds ...
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Transient liquid phase sintering may involve the addition of copper powder to iron powder to counter the natural pole shrinkage that would otherwise occur during the sintering process. At regular sintering temperatures, the copper fully melts, and the molten copper infuses and swells the iron particles. A carefully calculated amount of copper causes swelling that accurately counters the ...
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